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Machine guide

PnP Toolkit for FUJI: setup, terms and part programming

FUJI’s NXT and AIMEX platforms are modular placement machines known for exchangeable heads and intelligent feeders. PnP Toolkit is an independent operator app: pick FUJI once and it uses FUJI words for nozzles and intelligent feeders, keeps a setup sheet for your FUJI machine, and points you to Nexim for the program.

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What changes when you pick FUJI

Pick-up wordNozzle
Feeder wordIntelligent feeder
Programming software named in the appNexim
Models in the picker
  • NXT III
  • NXTR
  • AIMEX III
Setup sheetSeparate rows for each machine, so a shop with several brands keeps them apart

Your model not listed? Type it in the picker. The terms above apply to all FUJI models.

Set it up in four steps

  1. Open the app on the phone or line PC at pnptoolkit.app. It opens with FUJI selected; pick your model.
  2. Fill in the machine setup sheet: the nozzle and intelligent feeder you use for each package. Scan your existing setup sheet to save typing.
  3. Share the team file so every operator on this FUJI has the same choices (how).
  4. Add it to the home screen so it opens like any other app, and works offline.

Programming a new part on FUJI

  1. Find the part in the library, or scan its label or product page.
  2. If it is new, type the drawing numbers into the QFN decoder. Check the warnings and the to-scale drawing.
  3. Type the nominal numbers into Nexim. Use the rotation helper if pin 1 on the tape doesn’t match the CAD.
  4. Before the run, build the kitting list and load-check every reel into its intelligent feeder.

Part categories and part numbers for FUJI

All 179 library entries work the same on every machine. Tape widths below tell you which intelligent feeder sizes to have ready.

CategoryPartsTape widthsExamples
QFN / DFN / LGA1212 mm, 16 mmDFN-8 3×3 0.65 · DFN-10 3×3 0.5 · QFN-16 3×3 0.5 · QFN-20 4×4 0.5
Power / DC-DC7712 mmTPS62130RGTR · LM1117 / AMS1117 -3.3 · TPS56C215RNNR · TPS54302DDCR
Popular ICs1112 mmMPU-6050 · RP2040 · ESP32-S3 · NRF52840-QIAA
Chips88 mm, 12 mm0201 · 0402 · 0603 · 0805
Tantalum / Alu / LED138 mm, 12 mmTantalum case A · Tantalum case B · Tantalum case C · Tantalum case D
Filters & magnetics58 mm, 12 mmMPZ1608S221A · DLW21SN900SQ2L · ACM2012-900-2P · XAL4020
Crystals108 mmCrystal 3225 · Crystal 2520 · Crystal 2016 · Crystal 1612
Diodes78 mm, 12 mm, 16 mmSOD-523 · SOD-323 · SOD-123 · SMA
SOT / Power108 mm, 12 mm, 16 mm, 24 mmSOT-23-3 · SOT-23-5 · SOT-23-6 · SC-70-3
SOIC / TSSOP1412 mm, 16 mmSOIC-8 · SOIC-14 · SOIC-16 · SOIC-16W
QFP6see each partLQFP-32 7×7 0.8 · LQFP-48 7×7 0.5 · TQFP-44 10×10 0.8 · LQFP-64 10×10 0.5
BGA / FBGA4see each partBGA-256 17×17 1.0 · MT40A512M16LY (DDR4) · MT41K256M16TW (DDR3L) · eMMC 153-ball
Connectors & switches2see each partUSB4105-GF-A · PTS810

FUJI intelligent feeders, nozzles and settings

The names below are what PnP Toolkit offers in the setup sheet pick lists when you pick FUJI. Each one links to the maker document (or, where marked, the supplier catalog) it came from. Models and options vary, so always match the name printed on your own nozzle or intelligent feeder. Compare the same thing across brands in pick-and-place terms across brands.

Intelligent feeders, trays and sticks

NameWhat it is forSource
W04FUJI intelligent feeder, 4 mm tapebo4.onlinebiz.pt
W08FUJI intelligent feeder, 8 mm tapebo4.onlinebiz.pt
W12FUJI intelligent feeder, 12 mm tapebo4.onlinebiz.pt
W16FUJI intelligent feeder, 16 mm tapebo4.onlinebiz.pt
W24FUJI intelligent feeder, 24 mm tapebo4.onlinebiz.pt
W32FUJI intelligent feeder, 32 mm tapebo4.onlinebiz.pt
W44FUJI intelligent feeder, 44 mm tapebo4.onlinebiz.pt
W56FUJI intelligent feeder, 56 mm tapebo4.onlinebiz.pt
W72FUJI intelligent feeder, 72 mm tapebo4.onlinebiz.pt
W88FUJI intelligent feeder, 88 mm tapebo4.onlinebiz.pt
W104FUJI intelligent feeder, 104 mm tapebo4.onlinebiz.pt
Auto loading feederReel tape, no splicingsmt.fuji.co.jp
Stacked stick feederSticks, non-stopsmt.fuji.co.jp
Vibratory stick feeder 3Several stick part typessmt.fuji.co.jp
Tray unit-LT2Up to 48 tray parts (NXT III)smt.fuji.co.jp
Tray unit LTCUp to 24 tray parts (NXT III)smt.fuji.co.jp
Tray unit-LTW2Up to 48 tray parts (AIMEX III)smt.fuji.co.jp
Tray unit-MUp to 10 tray parts on a feeder palletsmt.fuji.co.jp
Stacked tray feederOne tray part, non-stopsmt.fuji.co.jp
Tray feeder2–4 in chip trays and JEDEC trayssmt.fuji.co.jp

Nozzles

NameParts it picksSource
Low impact nozzleTwo-piece nozzle for low placement impactsmt.fuji.co.jp

Heads

NameRangeSource
H24S24 nozzles, 0201 metric (008004 in) to 5×5 mmsmt.fuji.co.jp
H24A24 nozzles, 0201 metric (008004 in) to 5×5 mmsmt.fuji.co.jp
V1212 nozzles, 0402 metric (01005 in) to 7.5×7.5 mmsmt.fuji.co.jp
H12HS12 nozzles, 0402 metric (01005 in) to 7.5×7.5 mmsmt.fuji.co.jp
H12HSQ12 nozzles, 0402 metric (01005 in) to 7.5×7.5 mmsmt.fuji.co.jp
H08M8 nozzles, 0603 metric (0201 in) to 45×45 mmsmt.fuji.co.jp
H08MQ8 nozzles, 0603 metric (0201 in) to 45×45 mmsmt.fuji.co.jp
H04SF4 nozzles, 1608 metric (0603 in) to 38×38 mmsmt.fuji.co.jp
G04F4 nozzles, 0402 metric (01005 in) to 15×15 mmsmt.fuji.co.jp
G04FQ4 nozzles, 0402 metric (01005 in) to 15×15 mmsmt.fuji.co.jp
H02F2 nozzles, 1608 metric (0603 in) to 74×74 mmsmt.fuji.co.jp
H011 nozzle, 1608 metric (0603 in) to 74×74 mmsmt.fuji.co.jp
H01V1 nozzle, odd-formsmt.fuji.co.jp
OF1 nozzle, mechanical chucks (M6)smt.fuji.co.jp
DX (DynaHead)Tool-changing head (M6)smt.fuji.co.jp
RH28NXTR, 28 nozzlessmt.fuji.co.jp
RH20NXTR, 20 nozzlessmt.fuji.co.jp
RH08NXTRsmt.fuji.co.jp
RH02NXTRsmt.fuji.co.jp
RH01NXTRsmt.fuji.co.jp
RHDXAIMEXR multi-headsmt.fuji.co.jp

Centering and vision

NameWhat it is forSource
Parts cameraBottom camera imaging the part on the nozzlebo4.onlinebiz.pt
Intelligent Part Sensor (IPS)Pickup stance, part left on nozzle, heightsmt.fuji.co.jp
LCR check unitElectrical check before placementsmt.fuji.co.jp
Laser sensor (panel height)Warpage, placement height offsetsmt.fuji.co.jp

Placement settings: the maker’s own words

In the app, ⚙ on each setup row holds centering, head, speed, pick and place height offsets, placement force and vacuum check. These are the terms FUJI uses for those ideas:

NameMeaningSource
Placement load / specified loadTarget pressing force on part (example 'low impact of 50 gf')smt.fuji.co.jp
Placement heightHeight compensated for panel warpage ('offsetting the placement height')smt.fuji.co.jp
Nozzle lowering speedZ descent speed of nozzlesmt.fuji.co.jp
Push-in amountMeasured push-in until specified load reachedsmt.fuji.co.jp
Placing surface / set toleranceHeight level from measured warpage; allowed warpage tolerancesmt.fuji.co.jp
Standard mode / Productivity priority mode / Heightened accuracy modeMachine operating modes (speed vs accuracy)bo6.onlinebiz.pt
Part shape dataPart data created from part images or actual parts (programming)smt.fuji.co.jp

Software

NameRoleSource
NeximIntegrated software for centralized management of planning, changeover, production, maintenance and analysis; smt.fuji.co.jp
Fuji FlexaLine-level management and optimization software (Fuji America bundled Aegis NPI data prep feeding BOM/CAD/Gerbautomation.com
SchedulerCreates production schedules and checks progresssmt.fuji.co.jp
Multi Job Line BalancerProduction program optimizationsmt.fuji.co.jp
FUJI Smart Factory / Smart Factory PlatformUmbrella concept for connected line (Nexim-based); not a single programfuji-euro.de

Tools operators use on FUJI

FeatureMachine pickerThe first time the app opens it asks which pick-and-place machine you run: ASM SIPLACE, FUJI, Yamaha, Panasonic, Juki,…FeatureKitting list from the BOMPaste a BOM from Excel and get one line per reel: quantity to pull with spares, tape width, MSL level, package, and the…FeatureLoad checkScan or type each reel before it goes in a feeder. The answer is instant: on this job with its slot, close but not the…FeatureMispick logLog a mispick in two taps: feeder slot, part, cause. The worst feeders rise to the top with what to check first, so the…FeatureMSL floor-life timers and bake timesStart a timer when a moisture-sensitive bag is opened. Each bag counts down its floor life by MSL level and, when it…FeatureShift handoff noteA handoff note that writes most of itself: open issues, problem feeders from the last 12 hours, open MSL bags,…

Other machines

FUJI and model names are trademarks of their owners. PnP Toolkit is independent and not affiliated with or endorsed by FUJI.

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