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Machine guide

PnP Toolkit for Universal Instruments: setup, terms and part programming

Universal Instruments’ Fuzion platforms are flexible placement machines for a wide range of part sizes. PnP Toolkit is an independent operator app: pick Universal Instruments once and it uses Universal Instruments words for nozzles and feeders, keeps a setup sheet for your Universal Instruments machine, and points you to Fuzion software / Dimensions for the program.

Open the app set up for UniversalStart 30-day free trial

What changes when you pick Universal Instruments

Pick-up wordNozzle
Feeder wordFeeder
Programming software named in the appFuzion software / Dimensions
Models in the picker
  • Fuzion
  • FuzionXC
  • FuzionSC
Setup sheetSeparate rows for each machine, so a shop with several brands keeps them apart

Your model not listed? Type it in the picker. The terms above apply to all Universal Instruments models.

Set it up in four steps

  1. Open the app on the phone or line PC at pnptoolkit.app. It opens with Universal Instruments selected; pick your model.
  2. Fill in the machine setup sheet: the nozzle and feeder you use for each package. Scan your existing setup sheet to save typing.
  3. Share the team file so every operator on this Universal Instruments has the same choices (how).
  4. Add it to the home screen so it opens like any other app, and works offline.

Programming a new part on Universal Instruments

  1. Find the part in the library, or scan its label or product page.
  2. If it is new, type the drawing numbers into the QFN decoder. Check the warnings and the to-scale drawing.
  3. Type the nominal numbers into Fuzion software / Dimensions. Use the rotation helper if pin 1 on the tape doesn’t match the CAD.
  4. Before the run, build the kitting list and load-check every reel into its feeder.

Part categories and part numbers for Universal Instruments

All 179 library entries work the same on every machine. Tape widths below tell you which feeder sizes to have ready.

CategoryPartsTape widthsExamples
QFN / DFN / LGA1212 mm, 16 mmDFN-8 3×3 0.65 · DFN-10 3×3 0.5 · QFN-16 3×3 0.5 · QFN-20 4×4 0.5
Power / DC-DC7712 mmTPS62130RGTR · LM1117 / AMS1117 -3.3 · TPS56C215RNNR · TPS54302DDCR
Popular ICs1112 mmMPU-6050 · RP2040 · ESP32-S3 · NRF52840-QIAA
Chips88 mm, 12 mm0201 · 0402 · 0603 · 0805
Tantalum / Alu / LED138 mm, 12 mmTantalum case A · Tantalum case B · Tantalum case C · Tantalum case D
Filters & magnetics58 mm, 12 mmMPZ1608S221A · DLW21SN900SQ2L · ACM2012-900-2P · XAL4020
Crystals108 mmCrystal 3225 · Crystal 2520 · Crystal 2016 · Crystal 1612
Diodes78 mm, 12 mm, 16 mmSOD-523 · SOD-323 · SOD-123 · SMA
SOT / Power108 mm, 12 mm, 16 mm, 24 mmSOT-23-3 · SOT-23-5 · SOT-23-6 · SC-70-3
SOIC / TSSOP1412 mm, 16 mmSOIC-8 · SOIC-14 · SOIC-16 · SOIC-16W
QFP6see each partLQFP-32 7×7 0.8 · LQFP-48 7×7 0.5 · TQFP-44 10×10 0.8 · LQFP-64 10×10 0.5
BGA / FBGA4see each partBGA-256 17×17 1.0 · MT40A512M16LY (DDR4) · MT41K256M16TW (DDR3L) · eMMC 153-ball
Connectors & switches2see each partUSB4105-GF-A · PTS810

Universal feeders, nozzles and settings

The names below are what PnP Toolkit offers in the setup sheet pick lists when you pick Universal Instruments. Each one links to the maker document (or, where marked, the supplier catalog) it came from. Models and options vary, so always match the name printed on your own nozzle or feeder. Compare the same thing across brands in pick-and-place terms across brands.

Feeders, trays and sticks

NameWhat it is forSource
8MM DL ion tape feeder8 mm dual-lane (Fuzion)uic.com
12MM SL ion tape feeder12 mm single-laneuic.com
16MM SL ion tape feeder16 mm single-laneuic.com
8MM HP Gold Plus feeder8 mm spliceableuic.com
12MM HP Gold Plus feeder12 mm spliceableuic.com
16MM HP Gold feeder16 mm spliceableuic.com
24MM HP Gold feeder24 mm spliceableuic.com
32MM HP Gold feeder32 mm spliceableuic.com
44MM HP Gold feeder44 mm spliceableuic.com
56MM HP Gold feeder56 mm spliceableuic.com
72MM HP Gold feeder72 mm spliceableuic.com
88MM HP Gold feeder88 mm spliceableuic.com
NPI Strip Tape FeederStripsuic.com
Direct Tray Feeder (DTF)Matrix trays, up to 58 part numbersuic.com
Platform Tray Feeder (PTF)58 tray inputsuic.com
Stackable JEDEC Tray Feeder (JTF)One part number, 40 traysuic.com
Vacuum Tray Feeder (VTF)One part number, 40 traysuic.com
Stationary Matrix Tray FeederSingle trayuic.com
SMA Stackable Matrix Tray FeederStacked traysuic.com
Multi-Tube FeederTubes/sticksuic.com
Track feederTubes, four lanesuic.com
Innova Direct Die FeederWafers (FuzionSC)uic.com
High-Speed Wafer Feeder (HSWF)Wafersuic.com
RadionRadial partsuic.com
Axial FeederAxial partsuic.com
Label FeederLabelsuic.com
LTFALinear Thin Film Applicator (flux dip)uic.com

Nozzles

NameParts it picksSource
30210201 ceramic blade · FZ30uic.com
30300402 ceramic blade · FZ30uic.com
30400603 ceramic blade · FZ30uic.com
34400805 steel · FZ30uic.com
34501206 steel · FZ30uic.com
35400805 compliant · FZ30uic.com
35501206 compliant · FZ30uic.com
3220.125 compliant cup · FZ30uic.com
3240.234 compliant cup · FZ30uic.com
3260.340 compliant cup · FZ30uic.com
3320042MF MELF · FZ30uic.com
3340083MF MELF · FZ30uic.com
10200201 ceramic blade · FZ7uic.com
10400402 ceramic blade · FZ7uic.com
10600603 ceramic blade · FZ7uic.com
112008MPF multi-port · FZ7uic.com
114010MPF multi-port · FZ7uic.com
1240.234 compliant cup · FZ7uic.com
1260.340 compliant cup · FZ7uic.com
1280.360 compliant cup · FZ7uic.com
1320042MF MELF · FZ7uic.com
1340083MF MELF · FZ7uic.com
120F.120 compliant cup · FZ4uic.com
160F.160 compliant pipe · FZ4uic.com
234F.234 compliant cup · FZ4uic.com
340F.340 compliant cup · FZ4 (check part no.)uic.com
360F.360 compliant cup · FZ4uic.com
042MF.042 MELF · FZ4uic.com

Heads

NameRangeSource
FZ3030-spindle Lightning head, 01005 to 30 mmuic.com
FZ77-spindle, 0201 to 55 mmuic.com
FZ44-spindleuic.com
Lightning head15/30-spindle rotary (Advantis)uic.com
InLine7Advantis, 0201 to 55 mmuic.com

Centering and vision

NameWhat it is forSource
Magellan upward looking cameraStationary camera (FZ7)uic.com
On-the-head camera NFOVNarrow field of view (FZ30)uic.com
On-the-head camera WFOVWide field of view (FZ30)uic.com
PEC cameraPattern error correction, fiducialsuic.com
Vertical Part Sensor (VPS)Presence, orientation, thicknessuic.com
Auto nozzle centeringAutomatic nozzle checkuic.com

Placement settings: the maker’s own words

In the app, ⚙ on each setup row holds centering, head, speed, pick and place height offsets, placement force and vacuum check. These are the terms Universal Instruments uses for those ideas:

NameMeaningSource
Touchdown Sensesenses touchdown at pick and place to ensure proper placement force, reduce nozzle wearuic.com
Auto Pocket Teachteaches tape pocket pick positionuic.com
Auto X, Y Pick Updateautomatic XY pick correctionuic.com
Auto Z Update at Pick / Auto Z Update at Placeautomatic Z height correction at pick and at placeuic.com
Automatic Pick Update (APU)pick position update (Advantis)uic.com
Component Teachteaching component vision data on machineuic.com
Placement force (g) / dwell / dynamic force controlFuzionSC: 150-5000 g placement force, up to 30 s dwelluic.com
Feeder Inspection / Fiducial Inspection / Pre-Place Inspection / Component Inspection / Post-Place Inspectioninspection steps in Fuzion softwareuic.com

Software

NameRoleSource
Fuzion Software (e.g. Fuzion 4.x)machine software on Fuzion platforms; NPI mode with full editing, on-the-fly editing in productionuic.com
UPS+ Platform Software (e.g. UPS+ 8.5)machine software on Advantis/Genesis/GSM-era platformsuic.com
Dimensions (Dimensions NPI Software, Dimensions Shop Floor Control Software)offline NPI: import design data, line balancing, optimized programs, feeder grouping; shop-floor controlelectronicspecifier.com
Line Managermaterials and utilization trackingelectronicspecifier.com
LineChart / Linechartline/factory performance monitoringelectronicspecifier.com
Machine-Side NPI / Auto Setup ValidationNPI at machine; setup verificationuic.com
PC Visionvision software upgrade (retrofit list)uic.com
Accuracy Management System (AMS)accuracy management on FuzionSCuic.com

Tools operators use on Universal Instruments

FeatureMachine pickerThe first time the app opens it asks which pick-and-place machine you run: ASM SIPLACE, FUJI, Yamaha, Panasonic, Juki,…FeatureKitting list from the BOMPaste a BOM from Excel and get one line per reel: quantity to pull with spares, tape width, MSL level, package, and the…FeatureLoad checkScan or type each reel before it goes in a feeder. The answer is instant: on this job with its slot, close but not the…FeatureMispick logLog a mispick in two taps: feeder slot, part, cause. The worst feeders rise to the top with what to check first, so the…FeatureMSL floor-life timers and bake timesStart a timer when a moisture-sensitive bag is opened. Each bag counts down its floor life by MSL level and, when it…FeatureShift handoff noteA handoff note that writes most of itself: open issues, problem feeders from the last 12 hours, open MSL bags,…

Other machines

Universal Instruments and model names are trademarks of their owners. PnP Toolkit is independent and not affiliated with or endorsed by Universal Instruments.

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